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Solution Case

30-80kW Mobile DC Charger

Product Parameter

Category

Parameter

Value

Input

Input voltage

400V ±15% (three-phase five-wire system)

Input frequency

45-55 Hz

Output

Output voltage

DC 200-1000V

Output current

Up to 200A

Rated power

30/40/60/80kW (expandable)

Efficiency

Power factor

≥0.99

Peak efficiency

≥95%

Environment

Working temperature

-20°C to +50°C (derating above 50°C)

Storage temperature

-40°C to +85°C

Operating humidity

≤95% (non-condensing)

Altitude

Up to 4000m (derating above 2000m)

Protection

Enclosure protection grade

Indoor/Outdoor IP55 / IP65 (ThunderBricks® modules IP65)

Marine and polar grade protection

Yes

Protective functionalities

Over-current, under-voltage/over-voltage, residual current, lighting protection, short circuit, over-temperature, grounding fault

Physical

Overall dimensions (H×W×D)

1148 × 923.5 × 1030 mm

Cable length

5m to 10m (16.41-32.81 ft)

Installation type

Portable layout (AC cable included), floor-mounted fixation

Charging

Charging interface

CCS2 / IEC 62196 (compatible with all DC plugs)

Charging method

Plug and charge / Scan code to start / Card swiping

Communication interface

CAN (standard), Ethernet, 4G, OCPP 1.6J

EV protocol

ISO15118, DIN70121

Features

Display screen

7-inch LCD touchscreen (operable down to -30°C)

Cooling mode

Forced air cooling

Emergency stop button

Yes

Metering

DC meter, accuracy class 0.5

 

Product Features

1. Portable and Expandable Power Configuration

The JGM mobile DC charger features a wheeled, portable layout that requires no fixed installation, making it ideal for temporary charging needs, emergency response, and fleet depots. With expandable kW output of 30/40/60/80, this mobile DC charger can be configured to match specific vehicle requirements, providing flexibility for various electric vehicle types from passenger cars to light commercial vehicles.

2. Marine and Polar Grade Protection for Extreme Environments

Equipped with JGM’s marine and polar grade protection, the charger operates reliably in harsh conditions. The IP65 ThunderBricks® power modules ensure dust-tight and water-jet resistant operation, while the enclosure meets IP54 (cabinet) with modules rated IP65. Certified for any outdoor application, this portable DC fast charger withstands storage temperatures from -40°C to +85°C and working temperatures from -20°C to +50°C.

3. High Efficiency and Power Quality

The system achieves peak efficiency of ≥95% and power factor of ≥0.99, with input-side harmonic current THDi ≤5% thanks to ZVZCS and LLC resonant soft-switching technology. The built-in CPU in each power module enables intelligent management and automatic control, ensuring optimal energy conversion and reduced operating costs.

4. Wide Output Range for Universal Compatibility

With output voltage from DC 200V to 1000V and current up to 200A, the charger supports a broad range of electric vehicle battery systems. Compatible with all DC plugs on the market, including CCS2 (standard) and optional CHAdeMO, this portable DC charger seamlessly integrates with various EV brands through multi-protocol BMS communication.

5. User-Friendly HMI and Multiple Payment Options

The 7-inch LCD touchscreen features vibrant colors suitable for outdoor high-brightness environments and can operate in temperatures as low as -30°C. Users can start charging via QR code scanning, RFID card swiping, or plug-and-charge methods. The system supports OCPP1.6J backend protocol for remote monitoring and billing integration, making this mobile DC fast charger ideal for commercial and fleet operations.

6. Comprehensive Safety and Protection Features

The charger incorporates multiple input and output detection protections, including over/under voltage, short circuit, insulation fault, residual current, surge protection, and over-temperature protection. An emergency stop button provides immediate shutdown in case of anomalies. The charging gun detachment detection ensures charging safety by terminating power if the connector is improperly disconnected.

7. Modular Design for Easy Maintenance

The modular power module design allows for quick replacement and scalability. OTA remote upgrade capability ensures the system stays current with the latest features and security patches. The charger also features automatic regulation of maximum permissible charging power by detecting the charging plug and mains voltage, optimizing charging performance across different power sources.

 

Core Components

1. ThunderBricks® Power Modules

IP65-rated power modules with up to 80kW capacity per unit, featuring built-in CPU for intelligent management and resonant soft-switching technology for up to 96% efficiency.

2. 32-bit High-Performance Industrial-Grade Processor

The main controller manages charging logic, communication, and protection functions with real-time responsiveness.

3. 0.5S-Class DC Meter

Accurately measures charged energy for precise billing and monitoring.

4. 7-Inch LCD Touchscreen

Outdoor-rated display with intuitive user interface, supporting multiple languages and real-time charging data visualization.

5. Emergency Stop Button

Provides immediate output termination and circuit breaker disconnection for operator safety.

 

Intelligent Control & Versatile Functionality

Leveraging its advanced control platform, the JGM mobile DC charger supports both local and remote upgrades. The system communicates via 4G, Ethernet, CAN, and RS485 interfaces, enabling real-time data reporting to monitoring platforms. As a versatile DC to DC charger solution for electric vehicles, it can be deployed in construction sites, mining operations, fleet depots, and emergency roadside assistance. The portable wheeled design with AC cable included allows rapid redeployment, while the optional tilt protection, flood protection, and heater make it suitable for the most demanding environments.

 

Customer Success

Deployed across Europe, Asia, and the Americas, the JGM mobile DC charger series has been used by construction equipment fleets, municipal services, and EV rental companies. Customers report significant operational flexibility due to the expandable power configuration and rugged durability in extreme weather conditions. The combination of IP65 protection, wide output range, and portable design continues to attract interest from operators seeking reliable mobile charging solutions for electric construction machinery and commercial EVs.

 

Product Materials